May 09, 2024

After the glass bilateral machine has been worn, there is a problem of chipping!

【中玻璃网】 1. Phenomenon

1 edge along the edge of the edge

2 edge lower edge edge

3 grinding wheel smashed glass

2, the cause and solution

1 Cause: The margin of the glass is too much or the conveying speed is too fast.

Solution: It is recommended to reduce the glass margin by 1-2mm on one side, and adjust the belt conveying speed according to the thickness of the glass.

2 Cause: The glass does not enter the wheel along the fixed side, causing the single-side grinding wheel to smash the glass.

Workaround: Re-adjust the fixed edge and move the side wheel.

3 Cause: The angle of the diamond wheel is not correct (ie, the rear foot is ground).

Solution: The front foot of the grinding wheel excessively cuts the edge of the glass under the edge, and the edge of the rear foot cuts the edge of the glass (in the direction of the film, the direction of the film is the back foot).

4 Causes: The grinding wheel used has a quality problem, the cutting force is poor, and the sound of the ground glass is too loud. In addition, the grinding ratio of the grinding head distribution is not adjusted well.

Solution: Replace the grinding wheel and re-adjust the grinding wheel cutting ratio.

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5Cause: The cooling water pipe is blocked, the grinding point is not enough, or the cooling water is insufficient, resulting in insufficient water pressure to cool the grinding wheel.

Solution: Remove water, water pipe, grinding wheel and other debris and glass powder.

6 Cause: The grinding head motor bearing is damaged or the bearing clearance is too large, which causes the grinding wheel to generate radial runout and axial turbulence.

Solution: Replace the damaged or oversized motor bearings in time.

7Cause: The equipment is loose for a long time using the rough grinding base, and there is vibration during the glass cutting process.

Solution: Reinforce the side of the motor base to tighten the screws to make the motor slide forward and backward flexible and vibration-free.

8 causes: positioning misoperation breaks the glass.

Solution: Debug the light eye or the stroke switch.

3. Preventive measures:

1 Before each class, before grinding the glass, raise the compactor to a certain height, check whether the water pipe has a good grinding point, open the water pump and see if the water pipe is unblocked, and whether the water pressure is large enough.

2Before the batch processing, the glass with different thicknesses should be confirmed with a glass which is consistent with the thickness of the processed glass. See if there is any chipping in the upper and lower sides.

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