Promote the intelligent transformation of the textile industry, this matchmaking will give the most systematic solution

May 11, 2018, textile and garment and textile intelligent manufacturing solutions No intelligent manufacturing systems solutions provider matchmaking held in Beijing.

China Textile Industry Association party secretary Gao Yong, deputy director of the Ministry of Industry Equipment Industry Wang Ruihua, deputy director of the consumer goods industry Cao Xuejun, president of China Textile Machinery Association Wangshu Tian, chief engineer Zhu Xianmin, vice-chairman Lui Hung Steel, Li, Xu Lin attended The meeting. More than 60 textile equipment companies, textile and apparel companies, intelligent manufacturing system integrators, hardware and software suppliers and other representatives of textile intelligent manufacturing related units attended the meeting.

Lay a solid foundation to promote the textile industry intelligence transformation

China Textile Industry Association party secretary Gao Yong said in his speech that the current development of China's economy is to shift from the rapid development of high quality, and to develop high-quality, intelligent manufacturing is the foundation. According to the " 13th Five-Year Plan" of the textile industry, the textile industry should establish six intelligent demonstration production lines for spinning, chemical fiber filament, knitting, printing and dyeing, non-woven fabrics and garments, and a woven intelligent production workshop. At present, the intelligent manufacturing line for spinning and chemical fiber filaments is progressing rapidly. In the last two years, the spinning production can be unattended at night, and the unmanned spinning process can be realized. However, in general, the current textile process has only achieved automation, numerical control, and informationization. It is still far from the requirements of true intelligence. In the industry 2.0, 2.5, and 3.0, it is necessary to make up the class, and there is still a distance from the requirements of Industry 4.0. In this regard, there should be a clear understanding. Due to rising labor costs, business recruitment difficulties, the textile enterprises are facing tremendous pressure to upgrade, which also forcing companies to automate, NC transformation. The textile industry chain is long, and the development of intelligent manufacturing in various production links is progressing. Gao Yong believes that in addition to the intelligent production of spinning and chemical fiber, the biggest need to work now is the garment production process. The sewing process has been hoisted, and automation has not yet been achieved. It takes a long time to achieve unmannedness. Gao Yong proposed that to promote the intelligent manufacturing of textiles and garments, on the one hand, it is to establish and improve the intelligent manufacturing demonstration production line, on the other hand, to speed up the promotion in the industry, and the relevant supply chain should be continuously improved. The convening of this conference is to centralize and organize intelligent manufacturing system solution providers to make the textile and garment intelligent manufacturing demonstration production line faster to establish and promote, and promote the improvement of textile and garment intelligent manufacturing systems.

Cao Xuejun, deputy director of the Consumer Products Division of the Ministry of Industry and Information Technology, said that in " Made in China 2025", intelligent manufacturing is the main direction of transformation and upgrading and the construction of a strong country. Intelligent manufacturing has already had some good practices for the textile industry, playing an important role in improving production efficiency, improving product quality, improving market rapid response capability, alleviating labor shortages and environmental constraints. In recent years, with the joint efforts of the China Textile Machinery Association and enterprises, the intelligent manufacturing of the textile industry has made remarkable progress. In the “13th Five-Year Plan”, six production lines have been proposed, and cotton spinning, chemical fiber, clothing, knitting, etc. have all been successful. In the pilot project, 12 projects were included in the pilot demonstration of the Ministry of Industry and Information Technology, and 18 projects were included in the special support for the new intelligent manufacturing model and the standard verification platform. Although the pilot demonstration has made certain progress, the foundation of intelligent manufacturing in the whole industry is still relatively weak. There are only 400 enterprises participating in the standard in the industry, and there are less than 150 enterprises that have passed the single evaluation. There are only dozens of intelligent workshop enterprises in the complete production line. Home, the foundation is uneven, the task is very heavy; at the same time, key technologies and software should be further improved. Miao Wei, Minister of the Ministry of Industry and Information Technology, attended the 2018 International Conference on Intelligent Manufacturing on May 9 and pointed out that to unswervingly promote intelligent manufacturing, he proposed four efforts: focus on shortcomings, focus on promoting application, focus on solid foundation and focus on expanding open. These four focuses are equally applicable to the textile industry. Through the matchmaking between suppliers and enterprises today, we can build on the demand and support the innovation, and make the intelligent manufacturing system solutions of the textile industry sub-industry more perfect, more reproducible and popular, and thus promote textiles. The promotion of intelligent manufacturing.

Wang Ruihua, deputy director of the Equipment Industry Department of the Ministry of Industry and Information Technology, introduced the current situation of domestic smart manufacturing development. She said that in recent years, through the pilot demonstration, three-year action plan and other measures, the transformation and upgrading of traditional industries and the construction of intelligent manufacturing have achieved certain results. The development of intelligent manufacturing not only promotes the improvement of the supply capacity of equipment enterprises, but also realizes the innovative application of more than 4,000 sets of equipment, and achieves rapid improvement in the field of industrial Internet. It also promotes the transformation of new and old kinetic energy of the industry and realizes all aspects of information technology. Integrated joint innovation. With the entry of Internet companies and the integration of social funds, the development model of the consortium has basically taken shape. Wang Ruihua said that the current intelligent manufacturing promotion system has been formed, some concepts have come to the fore, and high-quality development has become a consensus. In the next stage of development, industry enterprises should further fill shortcomings, promote application, lay the foundation, expand openness, and further promote the driving force of intelligent manufacturing projects. Relevant national institutions will also raise the threshold for application of pilot demonstration projects, and formulate and refine suppliers. The solution is to improve the infrastructure such as standards and models, promote the cooperation between domestic manufacturing enterprises and international leading enterprises and institutions, and promote the development of intelligent manufacturing.

Wang Shutian, president of the China Textile Machinery Association, said that the Chinese textile industry is an industry with competitive advantages in the world and has the conditions for developing intelligent manufacturing. In order to promote the textile industry on the basis of smart manufacturing, the Ministry of Industry and Information Technology has provided a lot of guidance and guidance on the specific work of textile and garment intelligent manufacturing. The relevant suppliers and users have also made a lot of efforts. There are risks in the current enterprise intelligence investment, which requires entrepreneurs to have vision and courage. Wang Shutian pointed out that the current technology development is very fast, and the platform construction is particularly rapid, because the platform can concentrate on enterprises in different industries and integrate resource advantages. He hopes to contribute to the development of China's textile industry through the China Textile Manufacturing System Solution Providers Alliance.

Closely docking supplier alliance to provide system solutions

In order to improve the integrated public service platform for intelligent manufacturing system integration technology research and development, industry application and marketing in the textile industry, it will further promote the development of intelligent manufacturing equipment in the textile industry, promote the transformation and upgrading of the textile industry to a new generation of intelligent manufacturing, and intelligent manufacturing system solutions for the textile industry. The Supplier Alliance and China Smart Manufacturing System Solution Providers Alliance was awarded the Textile Industry Alliance in December last year.

Zhu Xianmin, head of the Textile Industry Alliance of China Intelligent Manufacturing System Solution Providers Alliance, introduced the current operation of the alliance. He said that with the support of the Ministry of Industry and Information Technology, the National Development and Reform Commission, the Ministry of Science and Technology and other ministries and commissions, China's textile and garment industry has achieved certain results in intelligent manufacturing and has the conditions for establishing alliances. For example, in the construction of polyester filament automatic doffing and packaging, warehousing, cotton, dip-dyed yarn, double needle bed warp knitting machines and other digital workshop, garment production customization, knitwear flexible customization and integration of the production pilot demonstration production line The core intelligent manufacturing equipment suppliers, system integrators, software developers and users form their own industry-university-research consortium. Textile Industry Intelligent Manufacturing System Solution Supplier Alliance and China Intelligent Manufacturing System Solution Supplier Alliance, Textile Industry Alliance by China Textile Machinery Association, Beijing Machinery Industry Automation Research Institute, Shenyang Xinsong Robot Automation Co., Ltd., Machinery Industry No. 6 Design and Research Institute Co., Ltd., Jingwei Textile Machinery Co., Ltd., Zhengzhou Textile Machinery Engineering Co., Ltd. and other 30 units. The chairman of the board of directors is the China Textile Machinery Association. The establishment of the alliance provides strong support for the smart manufacturing of the textile industry on the supply side and the demand side.

After preparation period of operation, sub-league made some standard Intelligent Manufacturing carry out the "knitting equipment Communication", "knitted fabrics production control", "by weaving the digitized workshop generic model", "dyeing smart device communication", etc. progress. After the China Smart Manufacturing System Solution Providers Alliance Textile Industry Smart Manufacturing Matchmaking Conference was held in June 2017, more than ten companies in the textile machinery collaborative design and manufacturing standards research, medical and health use 10,000 tons of biomass non-woven fabric production smart factory The yarn-dyed yarn dyeing production full-process robot integrated demonstration application project, and the demonstration project of robotic automated long-flow production line for chemical fiber filaments realized successful docking.

Zhu Xianmin said that the next step of the alliance will focus on three aspects. First, in accordance with the requirements of the "National Intelligent Manufacturing Standards System Construction Guide", relying on the National Textile Machinery and Accessories Standards Committee, in accordance with the respective characteristics of the textile industry segmentation areas, continue to organize research work on the application standards of the textile intelligent manufacturing industry. The second is to continue to organize the intelligent manufacturing system solution matching meeting in the textile industry, organize relevant enterprises to conduct special docking, organize suppliers and users to carry out specific project docking, organize colleges and universities to conduct big data analysis and artificial intelligence application docking, and promote Excellent system solutions for the textile industry. Third, at the 2018 China International Textile Machinery Exhibition and ITMA Asia Exhibition, we will focus on the outstanding system solutions of the alliance members, promote the alliance and expand the social influence of the alliance.

Collaborative innovation parties work together to achieve smart manufacturing blueprint

Since the "Twelfth Five-Year Plan", under the efforts of the parties in politics, production, learning, research and use, the new intelligent manufacturing model has basically covered six major areas of textile and garment manufacturing.

Hou Yi, Secretary-General of the Textile Industry Alliance of China Intelligent Manufacturing System Solution Providers Alliance and Deputy Secretary General of China Textile Machinery Association, introduced the typical intelligent manufacturing system solutions in the textile and apparel industry. Representatives and experts from the fields of chemical fiber, spinning, knitting, nonwovens, clothing, and smart manufacturing solutions suppliers shared their thoughts and thoughts on smart manufacturing.

Mei Feng, chief engineer of Jiangsu Guowang Gaoke Fiber Co., Ltd. analyzed the development requirements of chemical fiber enterprises and introduced the concept of intelligent manufacturing of polyester filaments in the future. Mei Feng said that the chemical fiber industry is currently becoming more and more integrated. On the one hand, enterprises are increasing their efficiency and reducing costs by scale. On the other hand, the functional requirements of products are becoming higher and higher, and professionalization should be achieved with leading technologies. Customized production. In the future, the company will realize intelligent digital production from product performance, functional design, melt transportation, polymerization, spinning, texturing, manufacturing, testing, logistics, packaging, etc., through industrial cloud and industrial big data. Customized production. Specifically, it includes building a chemical fiber online trading platform, building a production process simulation system, a digital intelligent processing system, realizing online quality monitoring and management throughout the production process, building an intelligent logistics system, intelligent clearing and intelligent replacement, cleaning and purging, spinneret testing and Assembly system, intelligent microscopy robot system. He also introduced to suppliers the current demand for intelligentization of chemical fiber enterprises: how to improve the efficiency, variety and quality according to the overall design requirements of smart factories, combined with the improvement of chemical fiber process; for spinning and cleaning, component disassembly, POY Targeted breakthroughs in key processes such as silk; how to build your own big data applications and platforms.

Liu Zhengqin, assistant to the president of Shandong Lutai Textile Co., Ltd., introduced the practice and feelings of Lu Tai in the integration of two technologies to promote intelligent manufacturing. Liu Zhengqin believes that the informationization of data is the basis of intelligent manufacturing. The integration of two technologies is the key to intelligent manufacturing. People-oriented is the initial heart of intelligent manufacturing. Lutai integrates data from 30 years of technology , enterprise management, customer information, etc., and builds a six-dimensional intelligent big data platform such as planned scheduling, production coordination, quality control, resource management, interconnection and decision support. Based on big data platform, mobile Internet technology, intelligent logistics, cloud computing, etc. to achieve deep integration of the two, to promote intelligent production, from large-scale manufacturing to mass customization, to achieve rapid response, accurate delivery goals. With the cooperation of intelligent machines, people's potential can be better utilized, making manufacturing companies more attractive and attractive. According to reports, the current thinking of Lutai's intelligent work is to develop data analysis and decision-making software, collect, analyze and make decisions on processes, processes and management data; locate logistics, lay the foundation for realizing the Internet of Things; modular development, segmentation implementation Do what you can, not smart and smart.

Xiang Zhong, an associate professor at the School of Mechanical and Automatic Control of Zhejiang University of Technology, gave a report titled “Textile Zhilian Network Weaving Future Factory Construction”. He said that creating a textile and weaving machinery interconnection platform, a large-scale personalized product customization platform, and a network collaborative manufacturing platform are the trends of Zhilian network weaving development. Textile weaving factories should promote mobile Internet, cloud computing, big data, and Internet of Things. Combine to help enterprises expand the international and domestic markets. It is noteworthy that, at present, domestic Zhaopin network weaving development faces difficulties marketing, production, costs, resources, environmental protection and other aspects of the industry, there are standardized weak, poor information, technology freely, planning chaos, raw material backlog, decision no legal basis , quality control and other issues.

Xiang Zhong said that the construction of textile weaving equipment information model is the basis of the digitalization of the weaving process and the standardization construction of the core Zhilian network weaving construction program. The intelligent manufacturing workshop should be built to focus on the interconnection and intercommunication between different brands, types and models. Operational problems. For example, the round machine intelligent manufacturing solution will be interconnected by round machine equipment, online inspection and marking, flexible logistics distribution, industry-specific robot development, etc., to realize machine substitution , build factory interconnection platform, realize online information collection, quality online Detection, big data mining through factory informationization and digitization. Through the case analysis of Zhilian network weaving, Xiangzhong proposed six development measures for Zhilian network weaving. First, strive to support government policies, funds, entrepreneurship and other special support; Second, improve the hardware environment of Internet textiles from four aspects: network facilities, data centers, public platforms, and logistics networks; third, cultivate a group of national influences. "intelligent network weaving" enterprises, strengthen the typical demonstration of the development and promotion efforts to demonstrate the application of stimulating social investment of resources to point to an area driven industry to accelerate expansion; Fourth, establish a "Zhaopin network weaving" industrial clusters, highlighting the industrial cluster effect, to promote regional economic development; Fifth, strengthen personnel training Internet textiles, brought together high-end talent to lead Peijia rapid development of the Internet; Sixth, strengthen research cooperation, "quality network weaving" related fields, carry out technical exchanges.

Jinan, Shandong Yong letter Technology Co., Ltd. Wang Jing, general manager of the new material focuses on the planning and construction of intelligent vision Wing letter to the company's manufacturing plants. Wang Jing said that the company is a domestic R&D and production enterprise for high-end medical and sanitary materials. Its products have unique characteristics in high-end medical and health care, health care, maternal and child care, etc. by virtue of antibacterial, antibacterial, hemostasis, moisturizing and moisturizing. Good development prospects. According to Wang Jing, the company has initially constructed a new model of order-driven flexible and intelligent spunlace nonwoven production, covering multiple aspects of “one center, three platforms, four standard systems”. The intelligent manufacturing central command and dispatch center under construction, as the brain and nerve center of the smart factory, can uniformly schedule the whole process data of production and operation, realize data coordination with MES and ERP, open up data islands, and realize data interconnection of the whole plant; The intelligent equipment monitoring under construction can integrate a series of high-sensitivity sensing devices and high-precision quality online detection systems to achieve accurate detection of equipment status, product quality, real-time feedback, online diagnosis and intelligent correction under high-speed production conditions. In the next stage of development, Yongxin Company will continue to vigorously develop customized ERP systems, develop and apply multi-joint industrial robots, develop and apply full-process intelligent spunlace production lines and intelligent warehousing logistics equipment systems. Jing hope that the domestic textile colleges and universities to train professionals in the industry, but also to strengthen the training of intelligent technology, the key manufacturing technology development capabilities and operation and maintenance of its ability, to master the core strength of intellectual property rights.

Li Hui, general manager of the clothing supply chain of 361 (China) Co., Ltd., reported on the scene of the collaborative design/manufacturing project of the enterprise group network based on the supply chain. He said that it is not easy to find a smart manufacturing solution provider that matches the project vision is the pain point of the company. In 2025, the total size of the sports industry will reach 700 million yuan, and the industry has great potential for development. However, the current reduction shoes and apparel industry burdened with labor, industrial transfer, the three big mountains islands of information, and as a labor-intensive enterprises, the labor force in age gradually reduced, with the transfer of industries, workers have to realize doorstep employment, these real issues that need network Collaborative manufacturing to solve. Business collaboration, information collaboration, design collaboration, and supply collaboration are the four cornerstones for cross-regional network collaborative manufacturing. Support for smart equipment, big data related technologies, and government, industry, and research are essential. "Inter-regional network collaborative manufacturing requires the support of smart devices, industrial Internet, big data and cloud platforms. Through network collaborative manufacturing and big data to achieve the goal of low inventory and zero inventory of the apparel industry chain, open up the research of competition and industry, and open up with the brand. The interconnection of the entire industry chain, as a Chinese brand, we hope to join the Chinese software suppliers and truly go global. We have a very urgent need for big data and cloud platforms in shoe materials, and truly realize cross-regional network collaboration. From brand R&D design to the chain of retail terminals, it should be the middle of the smile curve. We need to use smart manufacturing to achieve upgrades, so-called flexible manufacturing and retail transformation. Our goal is to make flexible manufacturing Brand design to store sales in 30 days, this is our challenge to ourselves. The future layout of the company is not only to focus on the domestic, but also to focus on the world, under the efforts of all parties, cross-regional network collaborative manufacturing Can truly land, become an international company." Li Hui said.

Han Lixin, deputy chief engineer of Beijing Machinery Industry Automation Research Institute Co., Ltd. pointed out in the report of "Intelligent Manufacturing Assisting Enterprise Innovation Transformation" that intelligent manufacturing is a big concept and is a deep integration of new generation information technology and advanced manufacturing technology. Design, weaving, service and other aspects of the whole life cycle and the integration of the corresponding system, aim to continuously improve the product quality, efficiency, service level, reduce resource consumption, promote manufacturing innovation, green, coordination, open, shared development . The architecture of a smart factory is mainly composed of enterprise life cycle management and product lifecycle management, while life cycle management requires a research and development platform, a production and production platform, and a service platform. When talking about the construction of a smart factory, he said that the three major points of planning first, laying the foundation, and integrating well should not be ignored. At the same time, Han Lixin also introduced the application of several hot technologies such as cloud computing, big data, industrial Internet and artificial intelligence in smart factories. The intelligent manufacturing of Beizi has mainly covered three levels of integrated production line, digital workshop and intelligent factory. At the same time, he shared the “Digital Filament Direct Melt Direct Manufacturing Intelligent Manufacturing Digital Workshop” project, which is based on intelligent logistics technology. Case of post-spinning production system.