Plastic bottles can be converted into high-grade fabrics

Waste scraps can be processed into recycled fiber, plastic bottles can be converted into high-grade fabrics, the conversion rate is 97%, or the output value can be increased by 500 million yuan Quanzhou Fuhua Renewable Resources Co., Ltd. in Shishi, specifically recycling waste cloth, cloth hair, through Processing, production of chemical fiber cloth, the utilization rate of more than 97%.

After the waste cloths are recycled, workers pick and choose according to their colors and compositions. "These fabrics can be directly fed into the machine for polycondensation after simple crushing." Mr. Qiu, the company's staff, told the reporter that the so-called polycondensation is to pour the fabrics into the machine and heat them up to 300 degrees Celsius after friction and heating. Upon cooling, these waste cloths will form a single pellet of polyester pellets, which will then be transported to another workshop for drawing and processing into chemical fiber cloth raw materials.

In another workshop, Mr. Qiu showed reporters the fibers that have been processed. These fibers are black and brown and look like ordinary fibers. "The raw materials of these chemical fiber fabrics can be made into garments or processed into non-woven fabrics according to different qualities. They can be made into fabrics such as car linings and sofa fabrics. The worst ones can also be made into carpets, which are very versatile." They said that their company can recycle about 50 tons of waste cloth and cloth every day, and the processing efficiency is over 97%. Most of them can be made into chemical fiber cloth raw materials, not only supply local lions, but also sell to Jinjiang and Quanzhou. District even Guangdong, Jiangsu and Zhejiang and other places. This will not only turn waste resources into production raw materials, but also greatly reduce the environmental pollution of the city. He estimated that the Shishi textile industry produces 80,000 to 100,000 tons of waste rags per year. The conversion rate is over 97%, and the value of finished products per ton is about 5,500 yuan. If all the waste rags are reused, they can be added in one year. About 500 million yuan in output value.

Waste plastic bottles produce environmentally friendly fabrics, sold in Europe and America 20% more expensive than their peers

“Plastic bottles, umbrellas and backpacks, which seem to be irrelevant, are linked here because of circular economy. Four or five waste beverage bottles can produce an umbrella umbrella cloth, and seven waste beverage bottles can produce one. T-shirts.” Zhang Feipeng, General Manager of Baichuan Resources Recycling Technology Co., Ltd., Quangang District, proudly showed reporters raw material of umbrella cloth, a kind of polyester yarn recycled from waste beverage bottles.

It is understood that at least 120 million plastic bottles have been added in the country for the current year, resulting in more than 3 million tons of waste beverage bottles, which are increasing at an average annual rate of 10%. Baichuan Resources Recycling Technology Co., Ltd.'s 'Environmental Protection Business Classics' is the recycling of waste beverage bottles made of polyester plastic as raw materials, the use of new processes, the production of environmentally friendly fabrics, and even the production of free printing and dyeing polyester ecological textiles, the price of the product in Europe and the United States More than 20% higher than peers.

In the production workshop, the reporter saw that the cleaned plastic bottle was crushed into a bottle of tablets, melted into granular crystals by the machine, and then dried, melted, metered, extruded, etc., evenly from the capillary of the spinneret In the hole, the liquid stream is “sprayed” and quickly solidified into filaments in the air. After reprocessing to produce polyester filaments of different specifications, it can become a high-grade fabric for clothes, bags and so on.

Zhang Feipeng told reporters that in the past, the recycling of waste beverage bottles could only produce inferior products such as plates, trash cans, and plastic brooms. Today, the use of new technology to produce polyester filament, the market price per ton of 15,000 yuan, lower than the price of products produced with petroleum raw materials, and the use of waste beverage bottles to produce 1 ton of polyester Oxford cloth, can save 6 tons of oil resources, saving 50 Tons of water for printing and dyeing, 2 tons of coal reduction, 48 kilograms of dioxide* emissions, 60 kilograms of dust emissions, and 288 kilograms of slag. Our company can recycle nearly 70,000 tons of waste bottles in a year, and independently develop technologies such as free printing and dyeing, and resource regeneration, and can produce nearly 50,000 tons of bottled polyester filaments per year. The added value per ton of filaments is higher than that of bottle-sheet staple fibers, and the output value in 2013 is expected to reach more than 400 million yuan.

“Abandoned Porcelain Mountain” has changed to “Golden Mountain”, and the use of tailings to produce ceramics has been successful. The use of waste products by enterprises has created a ceramic industry in Yan Dehua County that is now a scale, and rich mineral resources such as gold, kaolin, iron ore, and limestone have also been created. Dehua raw materials industry. The old industrial waste from the past has now become a resource that can be reused.

The "abandoned porcelain hill" that once caused Dehua's headache became the "golden hill." Some ceramic production workshops not only recycle the porcelain waste produced during the daily production process, but also purchase abandoned porcelain clay from Longyan and other places. After grinding, they are used for the production of recycled ceramics, and waste porcelain products are used to “continuity” the life of waste porcelain. A person in charge of a ceramics company said: “1 ton of raw materials can be matched with 15% to 20% of waste powder, and 40,000 tons of raw materials for the whole year, which can save 6,000 tons at 15%, and the single waste can be reused for one year. It will save more than 5 million yuan."

Filtered advertisements Ceramic enterprises in Dehua County have also succeeded in producing iron ore tailings, lead-zinc tailings, and gold ore tailings. The comprehensive utilization of these tailings can not only save energy and reduce consumption, but also greatly reduce the land resources occupied by the mine slag heap and reduce the pollution to the environment.

It is estimated that there are about 38,400 tons of waste ceramics, waste ceramic tiles, and waste porcelain clay that are produced in Dehua County for the whole year. There are 30,000 tons for recycling, which can save more than 3 million yuan; and 180,000 tons of waste plaster molds can be recycled. Save 48 million yuan; waste paper scrap, waste plastics, etc., produce about 40,000 tons a year, recycling can create profits 45 million yuan. At present, the county has dozens of companies that specialize in the recycling of waste, forming a "vein industry."

Shoes are changed into new foam, widely used in the world. Jinjiang is a shoe capital in China. It produces hundreds of millions of pairs of shoes every year. Many shoe companies adopt various methods to recycle scrap. The scraps that were originally seen as garbage are now regained shoes. The enterprise's favor.

In Jinjiang Huangbao Plastic Footwear Co., Ltd., workers are putting a bag of slippers into scrap mills and spit out white powder from the other end of the machine and flow into workers' bags. .

According to professional calculations, if the production of seven tons of half a day large foam, you can save the cost of 4500 to 5,000 yuan.

Jinjiang Sanstar (Fujian) Plastics Co., Ltd. has been recycling, reusing and recycling plastic wastes such as waste plastic bags and footwear corner wastes for more than 20 years since its establishment. It can recycle scraps and waste plastics every day. 100 tons.

First recycle waste plastics and scraps, filter and clean, and then re-granulate and mix ingredients, smelt and refine, then melt, link, and finally produce films... If you don’t see it for yourself, it’s hard to imagine the original mess. Plastics and scraps, after such a process, made new foams and sold them all over the world.

The foam produced after recycling can be widely used in toys, fitness equipment, water supplies, gymnastics mats, luggage industry, automobiles, ships, architectural decoration and other new fields.

In Yongchun, some shoes and clothing scraps are recycled to produce carpets and floor mats.

Due to the production process of the sole, the remaining corner material accounts for as high as 30% to 40% of the total used material. For a long time, the leftover material produced during the shoemaking process was thrown away or burned as garbage. The recycling of waste materials not only helps companies save costs, but also plays an active role in environmental protection.

The old plastic made tent bags and saved petroleum raw materials. The company is preparing to list Sanyuan Plastic Light Industry Co., Ltd. in the Chengnan Industrial Area of ​​Hui'an City. The main production materials are old plastics. “Plastics are buried in the ground and cannot be degraded for decades.” A company official said that after the old plastics are broken, plasticized, calendered, filmed, laminated, and other processes, they can become textile and plastic products. "Now, many of them are used in bags, tents, awnings, car decorations, interior decorations, etc." It is reported that the company can recycle nearly 10,000 tons of waste plastics each year, saving nearly 13,000 tons of petroleum raw materials for the country, while reducing environmental pollution. At present, the company is actively preparing for listing.